Custom Hats

The Hat Sauce

Custom Hats & Beanies

The Hat Sauce

Custom Hats

The Hat Sauce

1.  Pick Your Color

There are many different types of hats in a variety of colors.
There are many different types of hats in a variety of colors.

2.  Select Patch Shape

A black business card is sitting on a wooden table.
A black square is sitting on a wooden table.
A black circle is sitting on a wooden surface.
A black label is sitting on a wooden table.

3.  Select Patch Color

A black tag that says this on it is on a wooden table
A tag that says limousine brown to black leather is sitting on a wooden table.
A brown leather tag is sitting on top of a wooden table.
A tag that says this jersey tan to black leather is on a wooden table.
A tag with a camouflage pattern on it is sitting on a wooden table.
A brown duck to black tag is sitting on a wooden table.
A card with a cow print on it is sitting on a wooden table.
A tag with a camouflage pattern on it is sitting on a wooden table.
A tag with a camouflage pattern is sitting on a wooden table.
A black camo to silver tag is sitting on a wooden table.
A white to black tag is sitting on a wooden table.
A blue tag with the word this on it is sitting on a wooden table.
A blue tag is sitting on a wooden table.
A light blue tag that says this on it
A teal to black tag is on a wooden surface
A green tag that says ths green to black
A red tag with the letters ths on it
A pink tag that says pink to black on it
A purple tag that says purple to black on it
A tag that says ths orange to black on it
A brown tag that says this dark brown to black
A brown tag that says this on it is on a wooden table
A tag that looks like a football is sitting on a wooden table.
A walnut to black tag is sitting on a wooden table.
A brown tag that says rawhide to black on it
A tag is sitting on top of a wooden table.
A tag that says this gray to black on it
A black tag that says black to gold on it
A black tag is sitting on top of a wooden table.
A black tag is sitting on top of a wooden table.
A black tag that says black to copper on it
A black carbon fiber tag is sitting on a wooden table.
A silver carbon fiber tag is sitting on top of a wooden table.
A gold carbon fiber tag is sitting on a wooden table.
A red carbon fiber tag is sitting on a wooden table
A black to white acrylic tag on a wooden table
A black tag that says ths black to red acrylic
A black to matte gold acrylic tag on a wooden table
A tag that says stainless to black to blue acrylic on it
A stainless to black to red acrylic tag is sitting on a wooden table.
A stainless steel tag is sitting on a wooden table.
A stainless to black to orange acrylic tag is sitting on a wooden table.
A stainless to black acrylic tag is sitting on a wooden table.
A stainless steel tag is sitting on a wooden table.
A stainless steel tag is sitting on top of a wooden table.
A gold tag that says this brushed gold to black acrylic
A gold tag with the letter t on it
A tag that says this brushed gold to blue acrylic
A copper to black acrylic tag is sitting on a wooden table.
A walnut wood to white acrylic tag is sitting on a wooden table.
A white tag that says ths on it
A white to blue to black acrylic tag is sitting on a wooden table.
A white tag that says ths on it
A white to yellow to black acrylic tag is sitting on a wooden table.
A white to green to red acrylic tag is sitting on a wooden table.
A blue to white acrylic tag is sitting on a wooden table.
A blue and yellow tag that says ths on it
A blue tag that says ths royal blue to gold acrylic
A pink to black acrylic tag is sitting on a wooden table.
A pink to white acrylic tag is on a wooden table
A red tag that says this on it
A tag that says orange to black acrylic on it
A yellow tag that says yellow to black acrylic
A green to white acrylic tag is on a wooden table

4.  Select Patch Placement

A bunch of hats are sitting on a table in front of a sign that says the hat sauce long york.
A bunch of hats are stacked on top of each other on a table.
ORDER NOW

Our Easy Order Process

1. Select Color & Quantity

2.  Select Patch Shape

3. Select Patch Color & Placement

4. Submit Logo & Order Form

5. Receive Patch Sample Mockup

6. Approve & Pay Invoice

Order Your Custom Design

Order Your Custom Design

Custom Hat Pricing

12-25: $21 Each

26-49: $19 Each

50+: $18 Each

Production Time:

Custom hats, crafted just for you, usually ship in 1-2 weeks—because perfection takes time. But if you're after something faster, check out our in-stock collection. They're ready to be customized and shipped your way ASAP.

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Pssss! Want a promo code?

Get 10% OFF your first order from The Hat Sauce when you use the code HATSAUCE10!

(631) 450-3605

(631) 450-3605

Custom Hats, Done Your Way

At The Hat Sauce, we're all about making custom hats that are as unique as you. Based in Long Island, NY, and shipping nationwide, we bring your vision to life, no matter the size of the order. Need one hat or a whole batch? We’ve got you covered with high-quality, personalized products made to your specs. Here's how easy it is to get started:


  1. Pick your hat—choose the color and quantity
  2. Select the patch shape
  3. Choose your patch color
  4. Upload your logo
  5. Get a preview (photo only)
  6. Approve & pay


Ready to create something epic? Hit us up today!



Custom Hats, No Sticker Shock

  • 12-25 pieces — $21 each
  • 26-49 pieces — $19 each
  • 50+ pieces — $18 each


Swing by our Bohemia, NY shop to check out what’s in stock. We’ve got a killer selection of hats, all prepped for customization. With three lasers and four hat presses, every hat gets the love it deserves—right here, in-house.


Quick Turnaround, Killer Quality

At The Hat Sauce, we make your custom hats in 1-2 weeks—perfection takes time, after all. Need it quicker? Ask about our in-stock hats that can be customized and shipped fast. Call or text us today—your satisfaction is always guaranteed when you choose The Hat Sauce!


Why Our Custom Hats?

Because they're more than just hats—they're a statement. Whether you’re repping your brand, prepping for an event, or looking for a unique gift, custom hats from The Hat Sauce will get you noticed. Here’s why you need one (or ten):


  • Personal branding
  • Standout style
  • Corporate swag
  • Event essentials
  • Team uniforms
  • Gifts that impress


Fill out the form to place your order or give us a shout with any questions.


Why Choose The Hat Sauce?

Because we’re local, we’re fast, and we know how to make a hat stand out. Here’s why you’ll love working with us:



  • Laser-engraved patches with tons of options
  • Patches heat-pressed with premium LoneStar Adhesive
  • Three lasers + four presses on-site
  • Curbside pickup & delivery available
  • Locally owned since 2021
  • Nationwide shipping
  • 1-week turnaround for bulk orders, 3-4 days for smaller ones
  • Satisfaction guaranteed


And here’s a bonus: 10% OFF your first order with code HATSAUCE10 at checkout.


Call or text us today. Let’s make something awesome!